Our client, a reputable leader in the Agricultural sector, is looking to recruit a skilled Distillation Operator.

Key Requirements

• OND/HND in Chemical, Mechanical, or Industrial Engineering
• 2–5 years of experience operating distillation units in distilleries (molasses, grain, or juice-based)
• Candidates must be familiar with continuous and multi-pressure distillation systems, including slop distillation and fusel oil recovery processes.
• Experience working with automation systems such as SCADA, DCS, or PLC is highly desirable.
• Must be able to monitor and control key process parameters, such as reflux ratio, temperature, pressure, steam and water flow, and feed rates.

 

Key Responsibilities

• Operate and monitor distillation columns (rectifier, analyzer, stripper) to maintain desired product purity (ENA, RS, fuel ethanol).
• Ensure a steady and controlled feed of fermented wash with accurate flow and temperature management.
• Adjust key process parameters, including Reflux ratio, Column temperature and pressure, Steam and cooling water flow, Feed rate, and fraction cut points
• Collect and analyze samples to monitor alcohol strength, impurities, and other indicators.
• Use PLC/SCADA/DCS systems to track and log critical process data.
• Oversee the proper handling of product and residue streams such as impure spirit, fusel oil, and slop.
• Inspect equipment for leakages, vibrations, or unusual pressure/temperature conditions.
• Verify the working condition of pumps, heat exchangers, condensers, and reboilers.
• Coordinate preventive maintenance and minor equipment troubleshooting with the maintenance team.
• Follow all SOPs, safety protocols, and EHS standards, including proper use of PPE.
• Maintain cleanliness around the distillation unit and associated pipelines.
• Report any abnormalities (off-spec product, temperature spikes, contamination, etc.) promptly.
• Keep accurate production logs, batch records, and shift handover notes.
• Ensure compliance with excise and regulatory documentation.